Higher pace automatic Pantiliners / Panty Liner generating equipment / creation line
Stable output potential of 2,000 items for each minute or a hundred and twenty,000 pieces for every hour.
Entirely servo motor driving system.
one, Fully servo motor driving method for precise transmission.
two, Horizontal tri-fold swift-simple wrapping unit.
three, Consistent pressure handle rolling drive.
4, Automatic non-stop roll changing.
5, Pneunatic rolling shaft for simple feeding components.
6, Constructed-in automatic inspecting and eliminating flaws.
7, All elements and parts are precisely machined by CNC.
eight, Created-in automobile editing and correcting technique.
9, Contact screen manage panel with graphic gentleman-machine interface.
10, Multi-layer cloth composite system.
11, Multi-layer absorber composite mechanism.
12, Compact layout style for effortless procedure.
13, Developed and produced as CE rules and specifications.
Girls Pantiliners / pantiy liners
one.1 BASIC SPECIFICATION
a) Right handed machine TBD
b) Working speed 800ppm 230mm product, 700ppm 274 product
c) Surface speed 250mpm
d) Efficiency: >85%
e) Wastage: <3%
f) Defibration capacity 10kg.min
g) Power Provide required 260KVA, 440V, 3ph, 50hz
h) Air consumption 3000L/min
i) Air pressure 80 – 120psi
j) Machine frame color RAL1013
one.2 Mill – set rotor mill for drum former with the following functions
a) 37kw electric powered motor driven by Inverter
b) Greased bearings with temperature readouts and alarm for overtemp
c) Easy elimination of breaker bar
d) Pulp feed rolls on pneumatic nip for easy elimination soon after jamming
e) Pulp aspect guides and in feed tray
f) Adjustable ventilation
g) Two spindle unwind stand for pulp
h) Auto splicing of pulp rolls CZPT line stoppage.
1.3 Drum Forming core with the subsequent attributes
a) 3D Discrete pad development to produce pads for every attached drawings
b) Quick changeover functions between sizes
c) Guaranteed total indicated operate out of +- 1mm
d) Guaranteed fluff bodyweight variability of considerably less than +/- five% from focus on
e) Two skipping rollers – adjustable gapping for discrete forming
f) Forming fan
one.4 Center Launch Paper
a) Center release paper laminate with again-sheet 1st before aspect sealing software
b) vacuum drum type cut & area applicator
c) Separate dedicated vacuum enthusiast
d) Flex knife with knife oilers
e) “No CRP” detectors
f) Glue heads implementing adhesive straight to Release paper
g) Torque safety
1.5 Wings Release Paper
a) Product upside down conveyor
b) Wings on best, Typical wings launch paper
c) Vacuum drum fashion lower and spot applicator
d) vacuum enthusiast
e) Flex knife with knife oilers
f) Glue heads making use of adhesive directly to Launch paper
g) “No WRP” detectors
h) Torque security
1.6 Channeling Area
a) Load strain and gap alter system
b) Rotary connector for temperature handle signal and electrical power transfer
c) Omron temperature controller
d) Torque protection
one.7 Side Seal Area
a) Load strain and gap change mechanism
b) Rotary connector for temperature management signal and electrical power transfer
c) Omron temperature controller
d) Torque protection
one.8 Final Cutting die area( Powder Metal)
a) Load stress modify mechanism
b) Cutout vacuum admirer
c) Cutout receptacle for waste
d) Die to have automatic oiler
e) Torque security
f) Unit to have easily adjustable trim takeaway chutes
1.9 Product reject station
a) Splice rejects selection
b) Missing part reject assortment (lacking WRP/CRP)
c) Line begin up reject assortment.
a) All unwinds to be independently controlled with servo motors subsequent major device pace with a festoon program and rigidity control devise (dancer) supplying trim.
b) Splicers have automatic attribute with handbook override
c) All splices will be using splicing tape for splicing.
d) Splice detection photograph eyes to see vendor splices and equipment splices
e) Web break detectors presented on all unwinds
f) All webs to have computerized net guides effectively created ahead of critical programs. Edge guides to hold world wide web alignment within +- one/8″ of goal
g) Air shafts for cores – developed for 3″ I.D. cores
h) Unwinds including : Leading sheetBack sheetCRPWRP
Mitsubishi servo drives on all components.Inverter push mill motor and forming blower motor.
a) 24V DC management circuit.
b) Power circuit according to the specification requirements of the end user.
c) Mitsubishi PLC.
d) E-cease lifeline working complete length of equipment on operator and drive aspect.
e) E-cease circuit hardwired into all E-stop press button, guard doorways and lifeline.
one.13 Operator handle
a) Provide hardwired E-quit mushroom fashion buttons at every operator station.
b) Provide regular end mushroom style buttons at every operator station.
c) Mitsubishi contact screens for handle of functions, set up and fault messaging.
1.14 Adhesive system
a) CZPTson Hot soften system
b) CZPTy applicator head to have a committed pump or twin stream pump on twin apps
c) Control of on/off and phasing to be completed through Digital CAM
d) Manual purge, automobile and off features for all programs.
e) The adhering to programs are essential
i. Backsheet building glue gun
ii. Backsheet development glue pump
iii. Topsheet building – prime sheet to core glue gun
iv. Topsheet building – top sheet to main glue pump
v. Center release paper to again sheet positioning glue gun
vi. Center launch paper to back again sheet positioning glue pump
vii. Wings release paper to back again sheet positioning glue gun
viii. Wings launch paper to backsheet positioning glue pump
1.15 OEM parts
a) Web guides – BST
b) Controls/drives – Mitsubishi principal PLC, touch screens and Servos
c) Photo eyes – Unwell/Omron/Keyence
d) CZPTs -SKF, UBC, Peer
e) Pneumatics – SMC/ARK/Airtac
f) Safety guard switches – Schmersal
g) Timing belts – TB Woods HTD design metric, Bando, Optic belt
h) CZPT belts – Habasit
1.16 CZPT Parts record
|230mm &274mm Ultimate die slicing device||1 for each and every dimensions|
|Cutting knife for middle launch paper reduce & location device||two pcs|
|Chopping knife for wings release paper reduce & location unit||2 pcs|
CNC Machining and Components & Elements
one. We will supply mechanical and electrical support for the duration of set up and startup of the device at customer’s facility, and four weeks of time at customers’ internet site for instalation assistance, startup and instruction.
two. We will supply assistance and warranty for a time period of 1 yr soon after set up is finished.
3. we could give the services, which covers product’s design, raw substance sourcing, fabrication, assembly and debugging, mentioned equipment modification, products’ up grade and the device line upkeep.
4.Uncooked substance for tests and trail on demand of the buyer.