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Using miniature gears, Ever-Power has designed and built unique, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes can be found in numerous configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and built to meet your unique specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Acceleration Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, velocity reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please note that the links for our little gear drives include details on the full range of framework sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel package miniature gear drives are program rated for the optimum balance of efficiency and cost. Torque can be balanced to meet your RPM and operating life requirements. Light-weight with low backlash performance (less than 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They provide an output shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a Compact Worm Gearbox single insight shaft that protrudes from opposing sides of the housing; output is usually a keyed bore. Standard single- and double-end shafts are available and supplied with keys and retainer rings. An array of gear ratios and input sizes can be found to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long term lubrication. They provide two insight shafts on opposite sides of the body, with two result shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high effectiveness overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior performance in an amazing array applications and are constructed with small footprints, making them perfect for functions where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminium housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and show rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a custom miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox styles, reverse engineer an existing unit, or assist you to develop an all-new style that provides the performance you need. Demand a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We provide a broad collection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision surface shafts are available from stock.
Die-cast zinc casing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo motor and worm gear is one of the important strengths of EP worm gearmotors, which combine DC engine technology with exceptional sturdiness and wear resistance. Motor and gearbox are designed as you single, compact unit. Thanks to their reduced current attract, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based upon this we can select a wide selection of regular customizations to meet up the requirements of various properties that are essential for each application.
If your application takes a gearbox with some special residence such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good start to have the ability to deliver something that stands out in your favor.
Compact gearboxes are high-quality gearboxes for regular drives. The electric electric motor is included with the gearbox into a single unit (the first gear is directly on the electric motor shaft). Individual gearboxes for link with conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased inside our e-shop. Our experts will be pleased to help you make your selection. We will be happy to send out you documentation or style a suitable set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low velocity gear ratio. Being simple and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its body is normally quite long in the axial path. The gears in these gearboxes could be correct or left-handed depending upon the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (single or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, smoothly running and highly powerful drive systems.
Our high-performance gear products are built to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and permit diverse installation positions and applications, making them much popular in the industry. As a result our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be used for the same torque, and smaller gears with excellent power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing enjoy necessary for troublefree rolling contact to be substantially reduced and then the gear backlash to end up being minimized.
Dual chamber shaft seals developed by Ever-Power are used as standard in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long lifetime are required. Offered in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore input shaft and motor flange, and double decrease combination units for slow swiftness applications. Using cast iron housings, top quality bronze alloy worm wheels and long life bearings, reliability and efficiency are the key features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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