bevel planetary gearboxes
Ever-Power planetary gearboxes are small battery power for coaxial applications where higher torques are required in restricted spaces. Users benefit from compact top-class drive technology with particularly high power densities and totally smooth running actually at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal Bevel Planetary Gearbox torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input speed: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, suitable for any engine desired. Outside spiral bevel stage for effective options such as hollow shaft, shrink disk, directly sided splined bore and internal involute spline. Gearbox sizes can be mixed and optimised for maximum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. rate Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear arrangements available
Bevel gearboxes could be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes usually intersect at an angle of 90 degrees, whereby additional angles are also fundamentally possible. The path of rotation of the drive shaft and the result shaft could possibly be the same or opposing, depending on the installation circumstance of the bevel gears.
The simplest type of bevel gearbox includes a bevel gear stage with straight or helical teeth. This type of gearing is definitely cheaper to manufacture. However, since only little profile coverage can be understood with gearwheels with directly or helical the teeth, this bevel gearbox operates quietly and has much less transmittable torque than other bevel gear tooth. When bevel gearboxes are found in mixture with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the use of spiral gearing. Bevel gears with spiral teeth could be in the kind of spiral bevel gears or hypoid bevel gears. Spiral bevel gears have a high degree of total coverage, but are already more costly to produce than bevel gears with directly or helical teeth due to their design.
The benefit of spiral bevel gears is that both the quietness and the transmittable torque can be increased. High speeds are also feasible with this kind of gear tooth. Bevel gearing generates high axial and radial loads during operation, which can only end up being absorbed at one part due to the intersecting axes. Particularly when it can be used as a rapidly rotating drive stage in multi-stage gearboxes, special attention must be paid to the assistance existence of the bearing. Also, unlike worm gearboxes, self-locking can’t be noticed in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be utilized as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when installation space is limited
Compact design
Can be coupled with other types of gearbox
Fast speeds when spiral bevel gears are used
Low-cost alternative to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower performance level than planetary gearbox
Noisier
Reduce torques in single-stage transmitting ratio range
Ever-Power is engaged in the field of manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of enhancing the geometrical accuracy of the gear the teeth profile with the group of experienced professionals. We certainly are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Rated Torque : 0.5 Kg-m to 100000 Kg-m
• Input Power : 0.25 HP to 100 HP
• Input Rate : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Electric motor / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Gear Boxes consist of an Internal toothed Ring Gear to which are established 3 Planet mounted on earth carrier engaging also with the Sun Equipment (Pinion) and reduced Output rate is taken through World Carrier and Ring Gear is remain stationary. Result shaft preserving the same path of rotation as Insight.
Ever-Power Bevel Planetary Equipment Boxes trusted in Material Managing Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Structure Industry, Agricultural Market, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Sugar Crystallizer Drive, Bevel – Planetary Drive, Durable Planetary Drive ,Custom Build Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Equipment Boxes are Solid Insight, Solid Output, Hollow Input, Hollow Output, Solid Result Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Equipment Boxes are produced from excellent quality raw material such as for example Alloy Steel EN8/EN9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/Sobre353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Metal and Hardened Steel.
Ever-Power Bevel Planetary Equipment Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, suitable for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary range of gearboxes is of modular design and is developed and made to specifically meet up with the multiple requirements of our customers. The combination of floor gears and precision gear components ensures performance effectiveness and high uptime. Today’s range of bevel planetary gearboxes includes four sizes, each as solitary, dual or triple stage style. This allows overall transmitting ratios from i = 3:1 to i actually = 512:1 to be noticed. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for most applications and several options – often special customized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and ground ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high transmission quality and long
lifetime
Low Backlash
Easiest mounting of motor through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and soft running right through high tooth
flank quality, world gears with needle roller bearings
and high quality lubricant
High torsional stiffness and high emergency off torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from i = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth operating achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with separate grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft pertaining to shrink disk, and splined shaft.Input versions with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as for example torque arms, shrink discs, backstops and brakes, essential oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These small shaft mounted Ever-Power gear reducers feature a mixture of planetary and bevel helical gears that takes advantage of the strengths of every technology: small size, reliability and easy maintenance. The BPH series of correct angle gearboxes combines one slow helical stage with a pair of Gleason bevel gears and one or more planetary stages. The design of the compact gear models is based upon specific analyses using FEM methods, which means overall performance, duration and silence. These lighter, smaller sized gear reducers surpass traditional solutions, ensuring shorter production occasions and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Tranny Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Technology | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear device, adapter, coupling, and motor.
A planetary gearmotor is smaller sized (shorter), as intermediate components such as for example adapter flanges and couplings aren’t necessary.
A large number of variants ensures the best adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery times for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning are available immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive selection of additional parts available from the whole Ever-Power modular concept.
Comprehensive worldwide sales and service network.
Ever-Power as system and solution provider who have materials complete drive systems from one source.
Ever-Power is China s leading producer of Planetary Gearboxes for market applications in material handling, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes have modular style, great quality, high energy efficiency, low noise, long service existence, high radial loading capability, and all at affordable prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, sugars mill drives with foot and shaft installed.
All Ever-Power planetary gear units can be found in high capacity ranges 
with confirmed Ever-Power quality. Ready obtainable sizes guarantee not only a sizable torque spectrum but also a product range that delivers you with multiple choices. Make the the majority of the flexibility Ever-Power provides, leverage the benefits of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly advanced drive and gear device solutions. Our standard item range already includes solutions for a big number of particular requirements that require to be taken under consideration in a great selection of applications.
Ever-Power also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical substance, Sugar, Material Handling Tools, Mining, and Metal industries.
