Helical-worm gearmotors
Due to their style and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have especially high efficiency. They are also extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive solution to impress you with its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP to you. These can be implemented individually in the modular program. In this way, they offer you a massive range of sizes, gear ratios and electric motor sizes.
However, their greatest strength is usually their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly also hear.
The overall concept offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher efficiency of the helical-worm combinations instead of single helical-worm gear devices. This is one way you save extra energy in the procedure of your systems and so are able to noticeably reduce ongoing working costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your person requirements – with an array of AC motors. In addition, you can freely configure all the relevant properties. In this manner, you can effectively make use of all the benefits offered by this mixture of low-noise helical-worm equipment unit and performance-optimized electric motor. Even greater variance can be achieved because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving money and time with this selection and task planning. This is because our modular system allows a multitude of mixture options for gear products and motors. You can therefore reduce operating costs, count on an extended service life and reap the benefits of simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm gear unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm equipment and bronze alloy worm steering wheel provide exceptional toughness and long service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminium alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear models are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Due to their outstanding efficiency, these drives can be used in every commercial sector and customized to person helical worm gear motor Torque and acceleration requirements. The decrease ratios afforded by the helical-worm equipment stage and the low noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with particular lubricants, optimized shape, this powerful motor achieves high levels of effectiveness and torque. The housing machined on all sides enables diverse mounting options. Double chamber shaft seals are utilized as standard.
The reduced contour design makes it ideal for implementing applications e.g. in the meals industry. The housing has no recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/mounting:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and surface worm gears: Provides higher efficiencies and higher torque capacity in smaller sized sizes.
Multiple Input Options: Integral gear motors, inch or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft mounting, inch and metric result shafts, mounting pilots and flanges provide a wide variety of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to accept brakes, encoders or pressured cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical right position worm geared motors established new criteria for reliability, performance and economy with unparalleled features including hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration now and a truly future proof answer. The EP gear electric motor offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The engine terminal box could be mounted in option positions rotated in 90º steps around the electric motor frame providing for unparalleled integration possibilities.
EP gear motors adhere to North American and International requirements, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a true total remedy for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Complete rated output is offered by the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Totally enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-We, C5-M
Because of the unique mixture of optimized worm wheel material with unique lubricants and optimized form, this powerful geared electric motor achieves high degrees of efficiency and torque. The low contour design makes it ideal for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of condition of the artwork helical and worm gear combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is certainly functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All products shipped pre-lubed for your unique installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting result shafts
Double and triple reduction ratios
Flanged or foot mounted
All systems adaptable to ground, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared electric motor. A favorably priced choice for the standard jobs anticipated of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from we = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear unit and AC electric motor are directly flange mounted, the pinion is on the electric motor shaft. This integrated compact design can be an essential aspect for the high precision and the amazing stiffness of EP geared motors.
For vector-controlled inverter operation usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision floor. The worm tires are made from particular wear-resistant bronze. Helical worm gears are equipped with a helical gear. Worm gears with shrink disc, torque limiter, and also adjustable backlash styles are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal style. The housings are made from high quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent procedure under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision ground flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,in addition to adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG