Our regular 700 Series – the heart of Ever-Power swiftness reducer product line – has been serving industry reliably for over 10 years. Its proven modular design has set the sector standard for performance and is the most imitated item in the current worm gear acceleration reducer market. But why accept a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, along with greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to improve thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
Ever-Power worm gearboxes possess earned a popularity to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a broad choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low speed gear ratio. Being basic and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite lengthy in the axial path. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm is shaped such as a screw and the worm wheel is certainly a type of gear machined to get a tooth profile with the same configuration.
The procedure of a worm gear is similar with that of a bolt and nut. The principle is the same as a nut that is fixed to ensure that it cannot rotate and therefore progresses in the axial direction when the bolt is turned.
The design of a worm gear is thought of through the relationship between your rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Due to this, in a 1 speed decrease gears, the wheel can be manufactured therefore that it’ll be rotated 1/60 (1/120 in particular applications).
Orthogonal shaft The shafts are aligned orthogonally because of the structure. This feature makes it possible to layout the turning transmitting direction at a right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation direction of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide variety of shaft layouts is one of the features of interlocking gears.For example, right shaft output, still left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Physique 2) and, if attachment orientations are included, it is possible to select from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is definitely characteristic since the Worm Reducer contact is definitely linear and the relative slide is great. In comparison to rolling power transmission, sound and vibration are really low. For this reason, this technology can be used to drive medical apparatus, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the right gear are described in the manufacturer catalogs and the series and models ought to be selected according to those procedures. Particular care should be taken in essential areas such as selecting the strain index, calculating the overhang load and examining the heat rated capacity from the manufacturer.
Cautions during use
When using a worm decrease gears, the heat produced during the initial period of make use of is high and running-in operation at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently achieving the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in procedure (approximately 50 hours), it’s important to change the lubricating oil and to change the lubricating oil from then on about 1 time per year according to the procedure manual provided by the manufacturer.
Product Description
The Worm Decrease Gear Box is provided by our company is of supreme quality. Our products are made by using premium quality materials and advance technology at our vendors end. These are widely used in a variety of sectors. Our products are often available at an extremely low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Body, Flange Mount.
Option B-132 B14 Frame, Face Mount.Option C-100/112 B5 Frame, Flange Mount.
High efficiency and secure operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox output speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the sector worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown price effectiveness.Absolute versatility is distributed by the wide selection of several mounting options, shaft configurations and motor interface, all offered as standard. The helicalworm and the doubleworm version, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears can be found in two series: X and H.
The series X, featuring a worm and worm wheel set, comes in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell housing + coupling) offers great versatility to suit a broad range of applications and higher efficiency than the compact series XC, where in fact the emphasis is on space effectiveness.
Series H offers the same features because series X with an added plus: a spur gear pre-stage at the input end provides higher efficiency and a broader range of ratios than the X series.
Frame sizes 110 and 90 include a cast-iron housing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is manufactured from casehardened and hardened alloy steel and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow output shaft is supplied as standard.
Broad range of options available:
second input, result flange, single or double extension output shaft, torque limiter with through cable, torque arm.