Our regular 700 Series – the heart of Ever-Power acceleration reducer product line – has been serving industry reliably for over 10 years. Its proven modular style has set the market standard for functionality and may be the most imitated item in the current worm gear speed reducer marketplace. But why accept a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic one reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating existence.
Its multi-position mounting versatility permits installation in practically any position.
Housings are straddle-milled, best and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures capacity for high torque and overhung loads.
Pipe plugs allow easy fill up, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
Ever-Power worm gearboxes have earned a popularity to be an industry benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-artwork technology, all while offering worm gearboxes are affordable prices. High versatility accorded through a wide choice of mounting options, shaft configurations and electric motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type characteristics act like helical gears, but its helix position is typically comparatively larger) and its own body is normally quite long in the axial direction. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (single or double), with torque arm or torque limiter.
Worm reduction gears features
Principles
A worm gear is a kind of interlocking gear composed of a worm shaft and worm wheel. The worm is shaped just like a screw and the worm wheel can be a kind of gear machined to possess a tooth profile with the same configuration.
The procedure of a worm gear is comparable with that of a bolt and nut. The principle is equivalent to a nut that has been fixed so that it cannot rotate and for that reason progresses in the axial path when the bolt is usually turned.
The design of a worm gear is considered through the relationship between the rack and spur gear on the middle plane of the worm wheel.
Features
High reduction ratio One rotation of the worm rotates the worm wheel simply by one tooth. Due to this, in a 1 speed decrease gears, the wheel could be manufactured so that it will be rotated 1/60 (1/120 in unique applications).
Orthogonal shaft The shafts are aligned orthogonally due to the structure. This feature can help you layout the turning tranny direction at the right angle.
The arbitrariness of the rotation direction The screw direction of the worm can be clockwise or counterclockwise (generally clockwise). It is possible to change the rotation path of the worm wheel by changing the screw path.
A wide variety of shaft layouts The wide variety of shaft layouts is one of the features of interlocking gears.For instance, right shaft output, left shaft output, dual shaft input and dual shaft output, etc., combine for a total of 14 types (Body 2) and, if attachment orientations are included, it is possible to pick from over 40 layouts.
Low noise, low vibration The interlocking of the worm and worm wheel is certainly characteristic since the contact is linear and the relative slide is great. In comparison with rolling power transmission, noise and vibration are really low. Because of this, this technology can be used to drive medical products, elevators and escalators, etc.
The primary specifications of worm reduction gears
MA Series(Small)
Center distance(mm) 32,40
Reduction ratio 10,20,30,40,50,60
Input capacity(kW) 0.1~1(at an input of 1800 rpm)
Output torque(N・m) 20~66
Input speed(rpm) 0~1800
MA Series(Medium)
Center distance(mm) 50,63,80,100,125,140,160
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.4~30(at an input of 1800 rpm)
Output torque(N・m) 900~3570
Input speed(rpm) 0~1800
S Series
Center distance(mm) 50,60,70,80,100,120,135,155,175,200,225,250,300,350,400,450,500
Reduction ratio 10,15,20,25,30,40,50,60
Input capacity(kW) 0.3~255(at an input of 1800 rpm)
Output torque(N・m) 50~56600
Input speed(rpm) 0~1800
Key points when selecting a worm reduction gears
Selection
When choosing a worm reduction gears, the procedures for selecting the correct gear are described in the manufacturer catalogs and the series and models should be selected according to those procedures. Particular care ought to be taken in key areas such as selecting the load index, calculating the overhang load and examining heat rated capacity from the manufacturer.
Cautions during use
When utilizing a worm decrease gears, the heat produced through the initial period of use is high and running-in procedure at 1/4, 1/2 and 3/4 of rated torque for eight hour periods is key to sufficiently attaining the performance of the worm reduction gears.
Maintenance and inspection
After completing running-in operation (Worm Reducer approximately 50 hours), it is necessary to improve the lubricating oil and to change the lubricating oil from then on about 1 time per year according to the procedure manual offered by the manufacturer.
Product Description
The Worm Decrease Gear Box is supplied by our company is of supreme quality. Our products are made through the use of premium quality materials and progress technology at our vendors end. These are widely used in various sectors. Our items are often available at a very low market prices.
Motor Mount Frame Options
TEC Motors, worm decrease gearbox.
Option A-160 B5 Body, Flange Mount.
Choice B-132 B14 Frame, Face Mount.
Option C-100/112 B5 Frame, Flange Install.
High efficiency and safe operation. High load capability and overload functions. Result Torque = (Power (kW) x 9550 (Constant))/ Gearbox result speed (rpm).
Higher ratios on request dependent on service factor (40:1, 50:1, 60:1, 80:1, 100:1)
DESCRIPTION
Wormgears of the VF series are milestones for the industry worldwide. They succeeded in combining uncompromising quality with stateoftheart technology amd renown cost effectiveness.Absolute flexibility is given by the wide choice of several installation options, shaft configurations and engine interface, all offered as standard. The helicalworm and the doubleworm edition, with or without the torque limiter, also add up, creating a highly versatile drive system.
ADDITIONAL INFORMATION
AMP
0.42 A
EFFICIENCY
84%
HP
0.12
KW
0.09
RATIO
7
RPM
200
TEMPERATURE RATING
20 level C TO 80 degree C
TORQUE
4 Nm
HSN
8483.40.00
WARRANTY PERIOD
12 Months
The worm reduction gears come in two series: X and H.
The series X, having a worm and worm wheel set, is available in versions XA with shaft and XF-XC with mounting provisions for motor.
Version XF (bell casing + coupling) provides great versatility to match a broad range of applications and higher efficiency than the compact line XC, where in fact the emphasis is on space performance.
Series H offers the same features because series X with an extra plus: a spur equipment pre-stage at the input end provides higher overall performance and a broader selection of ratios than the X series.
Framework sizes 110 and 90 feature a cast-iron casing cast enbloc, whereas smaller sizes make use of die-cast aluminium housings. The worm shaft is produced from casehardened and hardened alloy metal and ground-finished.
The worm wheel includes a cast iron hub with cast bronze insert. Hollow result shaft comes as standard.
Broad range of options available:
second input, output flange, single or dual extension result shaft, torque limiter with through cable, torque arm.